McElroy

Butt Welders.

McElroy Butt Welders: Precision Fusion for HDPE & Poly Pipe

When it comes to joining critical pipelines, there’s no room for compromise. At Acu-Tech, we understand that reliability and integrity are paramount. That’s why we proudly offer a comprehensive range of McElroy Butt Welders – the undisputed global leaders in precision fusion for HDPE & poly pipe.

These robust machines aren’t just welders; they are sophisticated engineering solutions designed to create seamless, leak-free joints that stand the test of time and extreme conditions. From large-scale civil infrastructure projects to complex mining applications and essential plumbing networks, our McElroy range ensures your high-density polyethylene (HDPE) and poly pipe systems are built with unparalleled strength and efficiency.

Applications: Where McElroy Butt Welders Excel

The versatility and robust performance of McElroy butt welders make them indispensable across a wide spectrum of industries and critical infrastructure projects. Designed for seamless HDPE pipe joining and poly pipe networks, these advanced fusion machines are the backbone of reliable fluid and gas transfer systems.

  • HDPE pipe joining
  • Poly pipe networks
  • Mining infrastructure
  • Civil construction projects
  • Plumbing and drainage
  • Water and gas utilities

 

McElroy 900i Series

  • Fully Automatic: Self-contained, self-propelled, all-terrain fusion machine with an on-board generator.
  • Hydraulically Powered: Assists all fusion functions including jaws, pipe lifts, heater, and facer operations.
  • High-Force Cylinders: Capable of fusing 450-900mm HDPE pipe.
  • Rugged Track System: Facilitates all-terrain welding by evenly dispersing machine weight, preventing sinking during movement and welding.
  • Clean-Burning Engine: Equipped with an ultra-low sulfur diesel engine with near-zero emissions.
  • Redesigned Cowling: Easily removable for machine maintenance.
  • Integrated DataLogger Tablet: Controls all fusion functions, records joint data, and uploads reports to the McElroy DataLogger vault for storage and analysis.
  • Wireless Remote Driving Control: Included for enhanced maneuverability and ease of use.

McElroy T618

  • Redesigned Based on Feedback: Shares a common vehicle with the 28, 250, and 412 TracStars.
  • Diesel Engine: Suitable for job-sites where gasoline is not permitted.
  • Fusion Range: Butt fuses pipe sizes from 6” IPS to 18” OD (180mm to 450mm).
  • Self-Contained and Self-Propelled: Track-mounted vehicle handles grades up to 30 percent.
  • Enhanced Maintenance Access: New cowling design aids in heat dissipation.
  • Improved Electrical System: Increases circuit protection with a standard battery disconnect for easy lockout.
  • Interchangeable 4-Jaw Carriage: Easily removable for in-ditch fusions, can convert to a 3-jaw carriage for tight installations.
  • Automated Version Available: Guides the operator through fusing steps with automated control over heat, soak, fuse, and cool cycles.

McElroy T500 Series 3

  • Fusion Range: Butt fuses HDPE pipe between 200-500mm.
  • Powered Facer and Heater: Indexer-mounted, powered by on-board generator
  • Mobility and Productivity: Known for ease of use.
  • All-Terrain: Rugged track system prevents sinking.
  • Fuel Efficiency: Economic engine throttle setting.
  • Enhanced Functionality: Dual hydraulic pipe lifts.
  • Optional Features: Hydraulic clamping and automatic control.
  • Safety and Usability: Built-in heater plate, hydraulic jaw locking, longer carriage.
  • DataLogger Compatible: For data recording and analysis.
    In-Ditch Kit: For in-trench welding.

McElroy T500 Series 2

  • Fusion Range: Butt fuses HDPE pipe between 200-500mm.
  • Powered Facer: Indexer-mounted, powered by on-board generator.
  • Mobility and Productivity: Known for ease of use.
  • All-Terrain: Rugged track system prevents sinking.
  • Fuel Efficiency: Economic engine throttle setting.
  • Enhanced Functionality: Dual hydraulic pipe lifts.
  • Heated Plates: Two manually operated plates cover the full pipe range.
  • DataLogger Compatible: For data recording and analysis.
    In-Ditch Kit: For in-trench welding.

McElroy T412 Butt Welder

  • Fusion Range: Welds 110-315mm HDPE pipe.
  • Powered by Generator: Onboard generator for power.
  • Safety and User-Friendliness: Battery disconnect for lockout procedures, upgraded electrical system for increased circuit protection.
  • All-Terrain: Rugged track system prevents sinking.
  • DataLogger Compatible: For data recording and analysis.
  • In-Ditch Kit: Carriage can be paired for in-trench welding.

McElroy Rolling 250

  • Fusion Range: Butt fuses HDPE pipe between 90-250mm.
  • Portable Design: Wheeled for easy maneuvering and portability.
  • DataLogger Compatible: For data recording and analysis.
  • In-Ditch Kit: Carriage can be paired for in-trench welding.
  • Medium Force Cylinders: Suitable for high and low-pressure welding.

Applications: Where McElroy Butt Welders Excel

The versatility and robust performance of McElroy butt welders make them indispensable across a wide spectrum of industries and critical infrastructure projects. Designed for seamless HDPE pipe joining and poly pipe networks, these advanced fusion machines are the backbone of reliable fluid and gas transfer systems.

  • HDPE Pipe Joining & Poly Pipe Networks: At the core of their function, McElroy fusion machines provide superior, leak-proof connections for all sizes of high-density polyethylene (HDPE) and general poly pipe. This ensures the integrity of your pipelines, from small-diameter plumbing runs to large-scale industrial conduits.
  • Mining Infrastructure: In the demanding Australian mining environment, durability and reliability are non-negotiable. McElroy butt welders are heavily relied upon for creating robust pipelines for slurry lines, water supply, dewatering, and ventilation systems. Their ability to perform in harsh conditions makes them the preferred choice for constructing vital mining infrastructure.
  • Civil Construction Projects: From major urban developments to remote regional schemes, civil construction projects require dependable pipe networks. Our McElroy welders are essential for laying potable water mains, sewerage systems, storm drains, and conduit for communication cables, ensuring project timelines and quality standards are met.
  • Plumbing and Drainage: For large commercial, industrial, and even some residential plumbing and drainage applications, HDPE pipe welding is becoming increasingly common. McElroy’s compact welders offer the precision and consistency needed for reliable long-term solutions, providing superior joint integrity over traditional methods.
  • Water and Gas Utilities: Maintaining critical public services demands the highest level of joint integrity. McElroy butt welders are the industry standard for water and gas utilities globally, ensuring safe, durable, and leak-free distribution networks that serve communities for decades to come.

Why Acu-Tech is Your Partner for McElroy Fusion

Choosing your McElroy butt welding equipment and support is as crucial as selecting the right machine. At Acu-Tech Piping Systems, Australia, we don’t just sell McElroy fusion machines; we provide a comprehensive partnership built on:

  • Genuine McElroy Products: We are an authorised supplier of genuine McElroy butt welders and parts. This guarantees you receive authentic, high-quality equipment engineered to McElroy’s renowned standards for performance, safety, and longevity. Beware of imitations; trust Acu-Tech for the real deal.
  • Unrivalled Expertise: Our team possesses deep, practical knowledge of HDPE pipe welding and McElroy fusion technology. We’re not just sales staff; we’re technical advisors who can help you select the precise McElroy butt welder for your specific project requirements, ensuring optimal efficiency and weld quality.
  • Comprehensive Support: Your investment in a McElroy welder is supported by Acu-Tech long after the purchase. We offer ongoing technical assistance, spare parts, and troubleshooting advice to keep your equipment running smoothly and minimise downtime on critical jobs.
  • Specialised Fusion Training: To ensure you get the most out of your McElroy butt welder and meet industry best practices, Acu-Tech partners with Polyweld Tech Academy for specialised HDPE pipe fusion training.
  • Hire & Sales Options: Whether you need a McElroy welder for a single project or are looking to invest in your own fleet, Acu-Tech provides flexible solutions. We offer both McElroy welder sales and competitive hire options to suit your operational needs and budget.

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